RM3090E _51 Engine / Hybrid System _008397 2AR-FE FUEL _0046882 FUEL INJECTOR A

2AR-FE FUEL  FUEL INJECTOR  INSTALLATION  


PROCEDURE

Hide 23250 1.INSTALL FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly.

·

w/ Canister Pump Module

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>SFI SYSTEM(w/ Canister Pump Module)>INITIALIZATION

·

w/o Canister Pump Module

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>SFI SYSTEM(w/o Canister Pump Module)>INITIALIZATION



a.
A196010C03
2.338,1.692 2.499,1.85 0.161,0.157 10 *1 2.535,1.78 2.713,1.78 2.713,1.78 3.148,1.362 false
*1 New O-Ring


Apply a light coat of gasoline or spindle oil to new O-rings, and then install one to each fuel injector assembly.


b.
A196011C03
1.537,0.146 1.702,0.303 0.165,0.157 10 *a 1.537,1.599 1.704,1.756 0.167,0.156 10 *b 0.377,2.794 0.54,2.953 0.163,0.158 10 *1 1.77,2.867 1.938,3.015 0.168,0.148 10 *2 0.873,2.442 0.668,2.874 0.668,2.874 0.561,2.874 false 1.396,2.624 1.644,2.957 1.644,2.957 1.765,2.957 false
*1 O-Ring
*2 Fuel Delivery Pipe
*a CORRECT
*b INCORRECT


Apply a light coat of gasoline or spindle oil to the part of the fuel delivery pipe which comes into contact with the O-ring of the fuel injector assembly.


c.

Apply a light coat of gasoline or spindle oil to the O-ring again, and then install the fuel injector assemblies to the fuel delivery pipe.

NOTICE:

Make sure that the O-ring is not cracked or jammed when installing the injector assembly.



d.

Check that the fuel injector assembly rotates smoothly. If the fuel injector assembly does not rotate, replace the O-ring.


Hide 23814B 2.INSTALL FUEL DELIVERY PIPE

a.

Install 4 new injector vibration insulators to the cylinder head.


b.

Install the 2 fuel delivery spacers to the cylinder head.

HINT:
A293602C01
1.458,0.552 1.698,0.24 1.698,0.24 1.865,0.24 false 0.646,1.781 0.813,1.781 0.813,1.781 1.052,1.333 false 1.896,0.156 2.208,0.313 0.313,0.156 10 *1 0.417,1.708 0.729,1.865 0.313,0.156 10 *2
*1 Fuel Delivery Spacer
*2 Cylinder Head Side


Install the fuel delivery spacer so that the longer protrusion is on the cylinder head side.



c.
A196012C03
2.816,1.013 2.99,1.165 0.174,0.153 10 *4 0.939,0.536 1.11,0.688 0.172,0.153 10 *2 0.563,0.886 0.727,1.05 0.165,0.163 10 *3 1.743,0.067 1.927,0.227 0.184,0.16 10 *1 2.776,1.101 2.633,1.101 2.633,1.101 2.367,0.7 false 1.997,0.162 2.149,0.162 2.149,0.162 2.381,0.268 false 1.142,0.626 1.286,0.626 1.286,0.626 1.636,1.01 false 0.761,0.985 0.862,0.985 0.862,0.985 1.149,1.485 false
*1 Fuel Delivery Pipe
*2 Fuel Injector Assembly
*3 Fuel Vibration Insulator
*4 O-Ring


Install the fuel delivery pipe together with the 4 fuel injector assemblies to the cylinder head, and then temporarily install the 2 bolts.

NOTICE:

Be careful not to drop the fuel injector assemblies when installing the fuel delivery pipe.



d.

Check that the fuel injector assembly rotates smoothly.

If the fuel injector assembly does not rotate, replace the O-ring.


e.

Tighten the 2 bolts to the specified torque.

Torque:
21 N*m (214 kgf*cm, 15 ft.*lbf)


Hide 3.CONNECT WIRE HARNESS

a.
A293603N01
2.688,1.542 2.844,1.74 0.156,0.198 10 A 1.313,1.063 1.469,1.26 0.156,0.198 10 B 0.99,1.813 1.146,2.01 0.156,0.198 10 B

Attach the clamp to connect the wire harness.


b.

Install the 3 wire harness brackets with the 3 bolts.

Torque:
for bolt A : 9.0 N*m (92 kgf*cm, 80 in.*lbf)
for bolt B : 10 N*m (102 kgf*cm, 7 ft.*lbf)


c.

Connect the 2 connectors.


d.

Connect the 4 fuel injector connectors.


Hide 23901 4.CONNECT FUEL TUBE SUB-ASSEMBLY

a.

Connect the fuel tube sub-assembly and install a new No. 2 fuel pipe clamp.

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL SYSTEM(w/o Canister Pump Module)>PRECAUTION


Hide 23881B 5.CONNECT FUEL HOSE BRACKET

a.
A298969C01
3.063,1.781 2.938,1.781 2.938,1.781 2.25,1.51 true 3.115,1.677 3.427,1.833 0.313,0.156 10 *1
*1 Clamp


Connect the fuel hose bracket with the bolt.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)

NOTICE:

If the fuel hose is detached from the clamp shown in the illustration, the clamp cannot be reused.



Hide 8.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION


Hide 9.INSPECT FOR FUEL LEAK

a.

Make sure that there are no fuel leaks after performing maintenance on the fuel system.

i.

Connect the GTS to the DLC3.


ii.

Turn the ignition switch to ON, and then turn the GTS on.

NOTICE:

Do not start the engine.



iii.

w/ Fuel Pump Control ECU

Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

Powertrain > Engine and ECT > Active Test
Tester Display
Control the Fuel Pump / Speed
50004 234 230

iv.

w/o Fuel Pump Control ECU

Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

Powertrain > Engine and ECT > Active Test
Tester Display
Control the Fuel Pump / Speed
50004 234 5

v.

Check that there are no leaks from the fuel system.

If there are fuel leaks, repair or replace parts as necessary.


vi.

Turn the ignition switch off.


vii.

Disconnect the GTS from the DLC3.